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Hot Bar Soldering - Customized Solutions - Example 1

Example 1

Hot Bar Soldering System, Inline design with 3 working stations
Adaption to an Asys linear transport system.

Transport of product jigs is from left to right with automatic indexing of the carriers.

The products that are placed on the carriers are fluxed with our patentedFlux-Applicator in station 1.

A defined amount of flux is applied automatically onto the solder joints in a reliable process.

Flux application is done within a few seconds.

Thus two Hot Bar Soldering stations can follow one flux station.

Both of the two following Hot Bar Soldering Stations are equipped with 3 soldering bars each.

Each soldering bar is controlled separately by the control PLC and, therefore, can be set up differently according to product specifications.

Path sensors at each soldering unit measure the height of the parts and detect the path that the soldering bar sinks into the melting soldering pot.

Additionally force measurement devices monitor the forces that occur at each soldering station during the process.

System is equipped with facilities for communication and data logging (traceability).

Complete project planning, design, construction, installation, commissioning and support.

Hot Bar Soldering - Example 1
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Example 2

Double Hot Bar Soldering System with rotary table.

Stand-alone edition.
Diameter of turntable: 500mm

Soldering system for soldering stranded wires with two separately working soldering bars.

On each jig there are two products that can be soldered simultaneously.

After manual turning the table, flux is applied onto the joint components (soldering area and stranded wires) with a profiled dispensing nozzle (MV2000 dispensing valve).

Both the flux unit and the soldering unit are fixed to an x-axis. The units are moved above the jig as required.

After the flux process the hot bar soldering process takes place.

The system is equipped with an automatic cleaning station for the soldering bar.

The cleaning process takes place during the flux application and, therefore, does not affect the cycle time.

Hot Bar Soldering - Example 2
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Example 3

Double Hot Bar Soldering System with rotary table.

Stand-alone edition.
Diameter of turntable: 500mm

Soldering system for soldering stranded wires with two separately working soldering bars.

On each jig there are two products that can be soldered simultaneously.

After manual turning the table, flux is applied onto the joint components (soldering area and stranded wires) with a profiled dispensing nozzle (MV2000 dispensing valve).

Both the flux unit and the soldering unit are fixed to an x-axis. The units are moved above the jig as required.

After the flux process the hot bar soldering process takes place.

The system is equipped with an automatic cleaning station for the soldering bar.

The cleaning process takes place during the flux application and, therefore, does not affect the cycle time.

Hot Bar Soldering - Example 3
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Example 4

Hot Bar Soldering System with rotary table.

Stand-alone edition.

Diameter of turntable: 500mm

Soldering of stranded wires on aluminium oxide PCBs.

Two hot bar soldering heads.

Jig is designed for two products each.

On the turntable of the system there are mounting possibilities for 2 product jigs.

Path measurement system for measuring the height of parts and the sinking results.

Flux application systems (manual and automatic).

Data communication and data storage of all parameters and measured values in the soldering process.

Components for remote maintenance to grant our technicians access to the PLC control for diagnostics and programming.

Automatic Kapton foil feeder
Measurement dummies for reproducible measurings of temperature, path and force (for machine capability studies, cmk/cpk-evaluation).

Hot Bar Soldering - Example 4
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Example 5

Hot Bar Soldering System with rotary table.

Stand-alone edition.
Diameter of turntable: 500mm

Soldering of lead frames on aluminium oxide PCBs.

Two hot bar soldering heads.

Jig is designed for two products each.

On the turntable of the system there are mounting possibilities for 2 product jigs.

Path measurement system for measuring the height of parts and the sinking results.

Flux application systems (manual and automatic).

Data communication and data storage of all parameters and measured values in the soldering process.

Components for remote maintenance to grant our technicians access to the PLC control for diagnostics and programming.

Automatic Kapton foil feeder
Measurement dummies for reproducible measurings of temperature, path and force (for machine capability studies, cmk/cpk-evaluation).

Hot Bar Soldering - Example 5
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Example 6

Double Hot Bar Soldering System with rotary table.

Stand-alone edition.
Diameter of turntable: 400mm

Soldering system for different soldering tasks and different products.

Exchangeable product jigs and soldering bars. In just a few minutes the whole system can be converted to handle a different product type.

The product- specific jigs are easy to change over.

The turntable is electrical driven.

First of all, flux is applied onto the joint components (soldering area and stranded wires) with a profiled dispensing nozzle (MV2000 dispensing valve).

Both the flux unit and the soldering unit are fixed to an x-axis. The units are moved above the jig as required.

After the flux process, the hot bar soldering process takes place.

System is equipped with an automatic cleaning station for the soldering bar and an automatic Kapton foil feeder.

The cleaning process takes place during the flux application and, therefore, does not affect cycle time.

Hot Bar Soldering - Example 6
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Example 5
Beispiel

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Customized Solutions Overview