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Example 7

Hot Bar Soldering System, inline design with 3 working stations.

Adaptation to a Bosch linear transport system.

Transport of product jigs is from left to right with automatic indexing of the carriers.

The products that are placed on the carriers are fluxed in station 1.

A defined amount of flux is applied automatically onto the solder joints in a reliable process.

Flux application is done within a few seconds.

Thus two Hot Bar Soldering stations can follow one flux station.

Both of the two following Hot Bar Soldering Stations are equipped with 1 soldering bar each.

Each soldering bar is controlled separately by the control PLC and, therefore, can be set up differently according to product specifications.

Path sensors at each soldering unit measure the height of the parts and detect the path that the soldering bar sinks into the melting soldering depot.

System is equipped with facilities for communication and data logging (traceability).

Complete project planning, design, construction, installation, commissioning and support.

Hot Bar Soldering - Example 7
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Example 11

Hot Bar Soldering System with sliding table (Desktop-Edition).

Product jig on the sliding table.

Dimensions of sliding table: 300x300mm

The workpiece holder can be loaded when the sliding table is withdrawn.

Standard: Manual movement of the sliding table.

Option: Automatic drive.

The table is locked automatically and the Hot Bar Soldering process is initiated.

A basic camera system supports the operator when inserting the products into the jig.

Hot Bar Soldering - Example 11
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Example 12

Hot Bar Soldering System with rotary table ("Desktop"-Edition).

On the turntable of the system there are two product jigs.

Diameter of turntable: 300mm.

Simultaneous loading / unloading and soldering.

Turntable can be turned manually.

Option: Automatic drive.

Soldering bar with Kapton foil feeder.

A basic camera system supports the operator when inserting the products into the jig.

Hot Bar Soldering - Example 12
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Example 13

Hot Bar Soldering System with sliding table (Desktop-Edition).

Product jig on the sliding table.

Dimensions of sliding table: 300x300mm

The workpiece holder can be loaded when the sliding table is withdrawn.

Standard: Manual movement of the sliding table.

Option: Automatic drive.

The table is locked automatically and the Hot Bar Soldering process is initiated.

A basic camera system supports the operator when inserting the products into the jig.

Hot Bar Soldering - Example 13
Product Images
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Example 14

Hot Bar Soldering System with rotary table ("Desktop"-Edition).

On the turntable of the system there are two product jigs.

Diameter of turntable: 300mm.

Simultaneous loading / unloading and soldering. Turntable can be turned manually.

Option: Automatic drive.

Soldering bar with Kapton foil feeder.

A basic camera system supports the operator when inserting the products into the jig.

Hot Bar Soldering - Example 14
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Example 15

Hot Bar Soldering System with working stations (In-line Design).

With a total of 5 working stations for flux application on different positions of the PCB and for soldering different components.

A manually slidable product jig can be moved from the left to the right to the relevantspective working position.

The processes can be initiated at the push of a button.

A light curtain monitors the open front of the system, protecting operators against unintended access to the processing area.

Flux application with two flux applicators.

Hot Bar Soldering with two separate and independent soldering heads.

Hot Bar Soldering - Example 15
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Beispiel
Example 10
Example 11
Example 12
Example 13
Example 14
Beispiel

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